Rebuilt Packaging Machinery

BPDM defines a 'rebuilt' piece of machinery as "a complete restoration of the machine to new condition, including major mechanical components such as bearings and bushings along with electrical and controls upgrades to today's standards." Gearboxes are rebuilt to like new condition or are replaced. These units carry a full warranty and are factory acceptance tested prior to release.

The samples below show the quality of rebuilds that we have supplied over the years. If you are interested in photos or references regarding specific types of machinery, please do not hesitate to use our contact us form or call us directly today! Rebuilt packaging machinery includes one-year warranty on parts.

Please see our used packaging machinery or reconditioned machinery pages for other options. Please see our Technical Library for Clients to see a list of the technical details and information for the types of packaging equipment and filling and process machinery supplied by Berks Plant Design & Maintenance Inc.

Rebuilt Machinery — Example Projects

automated packaging systems

Rebuilt, Linker Triblock Rinser / Filler / Capper. Unit set up all neck handling with air conveyor infeed. This machine was completely disassembled, thoroughly rebuilt, reassembled, tooled with bottle handling change parts, new cap handling and chucks for 26.7 mm sports cap. Installed by our techicians.

automated packaging systems

Completely Rebuilt US Bottlers All Stainless Rotary Pressure Gravity Filler This unit was customized to integrate into a 200 per minute hot fill plant. Supplied with custom control system, this unit was integrated with the HTST pasteurizer via EtherNet interface. A constant recirculation loop was in place between the HTST and the filler reservoir. Temperature Controls were put in place such that the product could never be filled under temp. A valve purge subroutine would also gurantee that no under-temp product could lie in the valves and lines.

automated packaging systems

Rebuilt, Krones 24 Station Canmatic Labeler. This unit was disassembled, completely redesigned, assembled, and tested. The unit was supplied with new label and container handling change parts for two container and label sizes for the hotfill industry. Upgrades included brand new controls with all functions integrated to a Touch Screen HMI, vs. the older style controls.

automated packaging systems

Rebuilt US Bottlers PGF-80, Rebuilt Alcoa 212-16 16 head Rotary Capper, and Rebuilt Silgan VG series Lug Capper. These units were completely rebuilt, unitized, and servo synchronized to each other via an elaborate Allen Bradley Control Logix / Kenetix Servo systems in a brand new electrical panel. A custom screw kit linked the filler and rotary capper for use when running plastic caps. The lug capper top end disengaged and re-engaged as well as the Alcoa system's turrret, so that changeover to lug caps involved bottle handling change parts change over and a mode change in the controls only.

Tell Us About Your Packaging and Processing Machinery Needs

Berks Plant Design & Maintenance helps their customers achieve their packaging goals by developing complete packaging systems that increase your productivity and profitability. As a packaging and process equipment company, we have a network of factory-trained service professionals to assist you in finding the ideal packaging machinery and process equipment for your requirements. We customize the equipment to meet the specific needs of your application, unlike many used equipment dealers that only offer what happens to be in their inventory, in an as-is state. We have been successfully providing quality used machinery and equipment for over 33 years. If we don’t currently have the packaging machines in stock, we will find it for you. Buying and selling quality used machinery to our customers since 1981. Berks Plant Design & Maintenance has one of the most extensive inventories of dependable used process machinery.

Our inventory of machinery includes wrappers, labelers, bottle unscramblers, cappers, fillers, case or tray erectors, checkweighers, fillers, form fill and seal, and much more (see below); serving the food and beverage, contract packaging, chemical and allied industries, cosmetic, and pharmaceutical industries. We are the proven marketplace for these process industries. We know packaging. We know processing. We will help you with complete and affordable plant solutions.

New Automated Packaging Systems Inventory Is Arriving Daily

If you do not see what you are looking for on our website, please call 610-916-0666. All machinery listed on the website are owned and stocked at our 110,000, 63 acre primary facility. All packaging machinery that is pre-owned is guaranteed to be of high quality and to deliver the value you expect. Our engineers will provide you with the best service and help you find the highest quality used packaging machinery. Being a packaging and process equipment company, we have prided ourselves in providing innovative packaging systems, products, parts, and services – all designed to meet the unique needs of the many markets we serve.

When You Need Service and Support, We Are Your Packaging Systems Experts

We offer affordable alternatives to new process equipment by ensuring all packaging machinery is thoroughly inspected and serviced by trained technicians. From getting parts for machinery and equipment quickly to analyzing problems effectively, we are the packaging and process equipment company you can trust. Do you wait too long for a service tech to repair your packaging machinery? Our service professionals understand your urgency. We will help you receive replacement parts and wear parts as soon as possible. When properly maintained our packaging machines and automated packaging systems are extremely reliable. All packaging machinery and used equipment are top of the line products for the industrial packaging and processing market.

Selling Used Machinery and Equipment?

Berks Plant Design & Maintenance buys and sells all kinds of used packaging equipment. We are always looking to purchase quality, surplus, and pre-owned machines, from single items to entire manufacturing facilities. If you have any idle machinery you are not using we can help you. If you would like to sell your used packaging machinery, please contact us with information about process equipment for sale. We buy single packaging machines and entire plants of the various automated packaging systems.

Direct Capital NFIB Member Better Business Bureau A+ Member PMMI Member
Berks Plant Design & Maintenance 150 Birch Hill Road Shoemakersville, PA 19555 Phone: 610-916-0666 Fax: 610-926-1584 Email:
Berks Plant Design & Maintenance's headquarters is located in Berks County in Shoemakersville, PA. We provide packaging equipment, process machinery, bottling equipment, parts, and services to clients anywhere in the United States, Canada, Mexico, and other points abroad. Our clients know our reputation for our expertise and excellence in customer service. Our equipment experts will help you identify your needs, and work with your budget to get you the best possible equipment solutions for your next project.